Analysis of the convenience of single-cylinder cone crusher operation

Single-cylinder cone crusher has achieved efficient, safe and low-cost crushing operations in mining, construction waste treatment, road construction and other fields with its simplified structure, hydraulic adjustment, intelligent control and modular design. The following is an analysis from the perspective of operation process, functional design and maintenance convenience.

1. Simplified operation process: one-button start and s* and parameter adaptation

Intelligent touch screen control system

Visual operation interface: The equipment integrates PLC and touch screen. Users can monitor the host current, oil supply temperature, return oil temperature, dynamic cone pressure, discharge port size and other parameters in real time through the interface, and support one-button start and s*, parameter adjustment and fault warning.

Fault self-diagnosis: When the hydraulic oil pump is overloaded, the material distribution motor fails, the cooling fan is abnormal, and other alarms occur, the system automatically pops up the fault code and solution to reduce manual troubleshooting time.

Automated process design

One-button start: The user starts the heater (when the oil temperature is lower than 25°C), lubrication pump, material distribution machine, and cooling fan in sequence according to the process, and starts the host after the oil temperature reaches the standard. No complicated operation is required throughout the process.

2. Core Function Design: Hydraulic Adjustment and Over-Iron Protection

Hydraulic Discharge Port Adjustment

Stepless Adjustment: The hydraulic pump controls the lifting and lowering of the movable cone through forward and reverse rotation to achieve stepless adjustment of the discharge port size, with a wide adjustment range (such as the discharge port of a single-cylinder cone crusher can be adjusted to 54mm~32mm), which can meet the needs of different particle sizes.

Precise Control: During the adjustment process, the magneto-displacement sensor provides real-time feedback on the position of the movable cone to ensure the accuracy of the discharge port size and avoid capacity reduction or overload caused by size deviation.

Over-Iron Protection and Automatic Clearing

Hydraulic Overload Release: When unbreakable objects such as iron blocks enter the crushing chamber, the hydraulic system automatically releases pressure and the movable cone retreats to avoid equipment damage; after the fault is eliminated, the hydraulic system automatically resets without manual intervention.

Automatic Clearing Function: Before s*ping, the hydraulic pump reverses to the bottom to remove residual materials in the crushing chamber to prevent the solidification of the material from affecting the next start-up.

3. Maintenance convenience: modular design and quick maintenance

Simplified structure and modularization

Single-cylinder hydraulic structure: Compared with spring cone crusher, single-cylinder cone crusher has only one hydraulic cylinder, which is simpler in structure, lighter in weight, and easier to transport and install.

Modular components: The crushing chamber, mortar wall, movable cone liner and other vulnerable parts adopt quick-disassembly design, which shortens the replacement time and reduces the downtime cost.

Remote maintenance and spare parts management

Remote diagnosis: The equipment supports 5G/4G communication, and the manufacturer can remotely monitor the operation data, warn of faults in advance, and guide users to maintain.

Spare parts commonality: Core components (such as bearings and hydraulic valves) are common with similar equipment, reducing spare parts inventory costs.

The single-cylinder cone crusher has taken the convenience of operation to a new level through technological innovations such as intelligent control, hydraulic adjustment, and modular design. Whether facing high-hardness materials, complex working conditions or environmental protection requirements, users can achieve efficient production through simple operations, providing reliable crushing solutions for mining, construction, transportation and other industries.